The heat exchanger is a key part of the furnace and is responsible for the actual heating of air. Some holes or small openings may have been there for years. Dec 19, 2019 furnace size the size is based on the btu capacity of the furnace. If a heating contractor finds a cracked heat exchanger and says the furnace needs to be replaced, theyre not pulling a scam unless theyre just outright lying to you about finding a crack. Signs and symptoms of a cracked gas furnace heat exchanger.
Many companies use infrared light to detect cracks, but a flashlight is sufficient for more noticeable cracks. Signs and symptoms of a cracked gas furnace heat exchanger change in flame appearance. Even though your furnace may look and seem fine, dangerous gases could leak into your home and seriously affect, even kill, your family members. The cause can be anything from tilted burners to cracks in the heat exchange itself. Reasons to get repairs for a cracked furnace heat exchanger. Simple furnace heat exchanger test hvac learning solutions. Remove it from the furnace, and examine it in the light.
A damaged heat exchanger in a gas furnace is potentially dangerous to a homes occupants and should not be ignored. Heat exchangers sometimes crack as the result of years of regular use. If you keep your furnace well maintained throughout its lifetime, you can significantly prolong the amount of time it takes for those cracks to develop. And what did it mean if the camera revealed a crack. When the external components show signs of either minor or significant wear. A warning to you cracked heat exchangers dont get scammed. Read our blog to learn what to do if this happens to you. Instead, the combustion gas enters the heat exchanger, a metal clamshaped chamber. Avoid these 4 common furnace repair scams oconomowoc boiler.
The crack allows the release of dangerous carbon monoxide into the air. Oct 18, 2017 cracked heat exchangers pose a risk of carbon monoxide poisoning carbon monoxide is produced by combustion but is typically vented safely from the furnace out of the home, but if the heat exchanger is cracked, carbon monoxide can leak into the home. Other types of heat exchangers exist in the hvac world as well we. Often when cracks are present in a heat exchanger, soot from the combustion process will seep through and discolor the metal. If there is a crack in the furnaces heat exchanger, there will be some signs and symptoms that are normally evident concerning the furnace. Hvac businesses in minnesota lock out furnaces when cracked heat exchangers are found. It is important to repair your furnace if you notice a crack in it. The heat exchanger contains the gas combustion chamber. In most cases, the flue gases in your furnace will not contain carbon. As air is circulated through the hvac system, it passes over the heat exchanger and absorbs thermal energy before its circulated throughout the house. Unless you are one of the top 3% of people who have all the money, replacing the furnace is going to hurt the pocket book if you have not planed for it, but it has to be done. Furnace design some furnace were designed with making repairs easier in mind. The american gas association has even put this in writing they say any visible crack or hole is reason for requiring replacement of the heat exchanger or furnace.
It is important that the heat exchanger is taken care of as hazards can build from a faulty exchanger. A furnace lasts between 15 and 20 years over that time, the metal on the heat. Were you recently told that your furnace heat exchanger is cracked and needs to be replaced. The your heat exchanger is cracked so your furnace must be. At its simplest level, a heat exchanger allows for the exchange of heat between two fluids without the fluids mixing. Dec 02, 2015 a cracked heat exchanger allows air from the furnace blower to interfere with the flame causing it to flutter or even roll out. Broken heat exchanger pacific coast heating and air. Its the most common cause of excess carbon monoxide in a home. Depending on the furnace design, it might only be possible to examine 10% of the entire heat exchanger. Look for signs that the metal has been overheated, or symptoms of longterm metal fatigue.
It continued to blow cold air, even when i turned it off. Aug 31, 2015 this video is about the your heat exchanger is cracked so your furnace must be replaced scam. The reason a crack in a heat exchanger is such a cause for concernand reason to think about replacing a furnaceis because it creates a major health hazard. Over time, this stress creates cracks in your heat exchanger. This achr news article explains what to look for when inspecting a furnace flue. I have a gas furnace that is approximately 11 years old. If many of your registers are blocked, your furnace filter is overly clogged. Here is my scenariocan someone give me an opinion of my situation. This flame produces hot gasses that go into the heat exchangers. Home warranties and cracks in your furnaces heat exchanger. Older furnaces can develop major issues, such as a cracked heat exchanger. When a furnace has a cracked heat exchanger, can it be. Any furnace from any brand made installed by any company will eventually develop a crack in the heat. If a heatexchanger is cracked, air forced into the combustionchamber will cause the oxygen reading in the furnace s.
Danger of a furnace with a cracked heat exchanger servicemax. The cause of cracked heat exchangers avoid this common scam. Every cracked heat exchanger needs to be replaced, either by replacing the heat exchanger itself or by replacing the entire furnace. The heat exchanger on a furnace is the section that keeps the combustion chamber and the breathing air separate.
Furnace heatexchanger crack signs your furnace has one. A cracked heat exchanger in a gas furnace is a serious safety issue. Dec 22, 2008 ive read from several pages that a furnace with a cracked heat exchange should be shut down and replaced immediately. If it cracks after the warranty is up, usually at least 20 years, consider replacing the entire furnace. About a week ago, the unit began blowing only cold air. Dec 03, 2018 so here are my suggestions on how to find cracked heat exchangers and other furnace safety issues. Can you repair a cracked heat exchanger on a gas furnace. The reality of a cracked heat exchanger means that the furnace needs to be condemned until their the heat exchanger is replaced or a new furnace is installed. But the decision to repair or replace a heating unit can be difficult. Carbon monoxide can seep out of through a cracked heat exchanger.
Located in the center of the furnace, it is where fire, gas and heat connect. A furnace lasts between 15 and 20 years over that time, the metal on the heat exchanger heats up and expands, and then contracts as it cools. Basically, the heat exchanger is where the furnace heats the air. This is a sign that the burner is not burning properly and needs to be fixed. Through this crack, combustion fumes can escape from the exchanger, and can build up in the room. In the case of a forced air furnace, it is two different air streams. Have you heard this one recently, you have a cracked heat exchanger and your furnace has to be replaced, today. Theres a lot of good info on there, but some of it is misleading and there are a lot of straw man arguments made. Signs your heat exchanger may be cracked or damaged include. If you get a cracked heat exchanger diagnosis learn how not to get. The blower fan of the furnace then comes on and sends air around the exchanger, where it picks up the heat from the furnace wall, then continues into the ducts. Heat exchangers are a series of metal tubes that heat up and stay extremely hot. If your furnace is more than 10 years old, the cracks may just be a sign of expected wear and tear. Cracked heat exchanger deciding to repair or replace depending on the age of your furnace, a cracked heat exchange probably means you need a new system.
The problem with finding a crack in a furnace heat exchanger is that you can see very little of the heat exchanger without disassembling the furnace. A furnace with a cracked heat exchanger is usually an exception, because of the cost of the repair. The reaction between the combustion gas and metal over time may create. A warning about cracked heat exchangers in gas furnace. A crack in your heat exchanger is no trivial matter. Broken and leaking heat exchangers are responsible for about 1,500 deaths per year in the united states, and many more people are poisoned by exposure to toxic gasses that go unfiltered by defective heat exchangers. This video is about the your heat exchanger is cracked so your furnace must be replaced scam.
If it is a small hole or crack, then it is a minor issue that needs to be corrected generally by replacing the furnace or heat exchanger. Your gas furnace is designed for safety with safety switches and shut offs. A gas furnaces heat exchanger is another potential source of leaked carbon monoxide. One of the most common reasons a gas furnace can be taken out of service, is when the repair technician finds to a cracked heat exchanger. A normally operating gas furnace has a steady blue flame. The larger the furnace, the larger and more expensive the heat exchanger.
Before you can do any repairs, you should make sure that you check over your furnace heat exchanger thoroughly. It is usually an indicator of more trouble in the future, and should not be taken lightly. Many hvac contractors find cracked heat exchangers using visual analysis and use the results to recommend furnace replacement. As air is taken into the furnace to be warmed, gas is turned on in the burners of the furnace. Cracked heat exchanger deciding to repair or replace. Failure to take action means potentially putting your life as well as the life of your family in jeopardy. When faced with that decision, something to consider is the age of your unit. The most common reason a heat exchanger cracks is normal wear and tear. Why do all furnaces eventually develop these cracks.
For this reason, i want to share with you some of the common symptoms and causes of a cracked heat exchanger in a furnace. Younger furnaces may develop cracked heat exchangers when the air flow to the furnace is limited. The heat exchanger is a metal container inside the furnace that collects hot combustion gas from the burners. A cracked heat exchanger allows air from the furnace blower to interfere with the flame causing it to flutter or even roll out. How does a cracked heat exchanger release carbon monoxide. If you find that your furnace heat exchanger has trouble getting enough heat and power, then you may find that it has developed a crack or hole. Furnace heat exchanger replacement costs 2020 costimatesfurnace. Dec 30, 2019 if the furnace has a soot buildup inside of it, then chances are that the heat exchanger is damaged.
Here are a few of the reasons you will need to get repairs for a cracked furnace heat exchanger. More commonly, the cause of a cracked heat exchanger is misapplication or poor maintenance of the furnace. The furnace ignites this gas with a spark, and the burners create a flame. Weve met with lots of homeowners looking for a second opinion about a supposedly cracked heat exchanger. Dangerous cracked heat exchangers in furnaces fossil fuels and cracked heat exchangers anyone who has an oil or gas boiler, oil or gas furnace, gas logs whether they be propane or natural gas, a gas stove or oven, or any woodburning appliance or fireplace, or appliance or heating device that burns fossil fuels you need a carbon monoxide. A cracked heat exchanger could allow exhaust gas from the furnace to contaminate the household air with carbon monoxide. Heat exchangers are made of metal that expands and contracts every time your furnace turns on and off. The most likely cause for a crack in the heat exchanger is corrosion. Beware of an unethical technician who finds a crack with a camera on a furnace that seems to be running just fine. The heat of the combustion gas raises the temperature of the metal, and as the air from the blower passes around it, heat transfers to it. Mar 11, 20 so lets get back to basics for a minute here and talk about what a heat exchanger is and what it does. This trips a safety switch and shuts down the furnace. Ambient carbon monoxide one of the first things you should do is measure ambient co in the conditioned space while the heat is running with either a combustion analysis tool or a personal co detection device. Should i replace my heat exchanger or buy a new furnace.
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